Welding, Machining, Turning, Fabrication and Repair of Large Components and Assemblies for Industrial OEM, Construction and MRO Applications

Capabilities for Large Size, Fast Turnaround, Competitive Pricing

  • Design and Engineering Capabilities enable us to fill in the gaps in your specifications.
  • On premise welding, machining, turning, fabrication provide for shorter lead times and improved quality.
  • Capability in aluminum, stainless steel, alloy steels, plastics and non-ferrous metals.
  • Waterjet cutting – Up to 7 ft x 12 ft. x 6 inch plate for lower stress, better finish, tighter tolerance, faster turnaround cutting.
  • Turning up to 42 inch dia., 20 ft. length.
  • CNC Machining up to 64”x 51” x 50”(5 axis).
  • Backup Machine for Production Capacity Redundancy in our equipment for delivery of risk mitigation.
  • Welding certified to Section IX and AWS D1.1, D1.2, D1.6.
  • Nuclear – Experience with documentation requirements and workmanship standards; NQA-1 Auditor on-site.

Our Machines and Equipment
Capability, Capacity, Redundancy and Expertise
With 34,000 square feet of production space, Frederick Machine stands ready to deliver jobs, large and small. We have invested heavily in redundant capability and capacity to handle order surges, and to significantly reduce the risk of unforeseen machine downtime affecting your delivery. On premise equipment includes:

CNC Lathes
MAZAK Chucker 42” .O.D x 32” Long
MAZAK QT 300
16” .O.D x 42” Long
MAZAK QT 350
18” .O.D x 60” Long
MAZAK SMART
8” .O.D x 24” Long
CNC Mills
Hass EC1600 ZT 64” x 51” x 50” 5 axis
MAZAK VTC 300C
30” x 60” with 4 AXIS
MAZAK VTC 300C
30” x 60” Table
MAZAK 430 A
20” x 40” Table
Mazak H630 31” x 35” x 31” Twin Pallet
Manual Mills 3 Mills

Water Jet
7 ft. x 12 ft. table; 6” thick

Welding & Fabrication Shop

  • Certified Section IX
  • Certified to AWS D1.1, D1.2, D1.6
  • Gas tungsten arc welding, (GTAW)
  • Flux-cored arc welding (FCAW)
  • Gas metal arc welding (GMAW)
  • Brazing

Miscellaneous

  • Two 5-Ton overhead cranes
  • Two 7-Ton overhead cranes
  • Ingersoll Rand rotary compressor
  • 10 HP piston compressor
  • 34,000 SF facility

Production Backup CNC Lathes
MAZAK (Manual) 42” dia. x 20’-0 Long
MAZAK QT 350
18” .O.D x 60” Long
MAZAK Chucker
42” .O.D x 32” Long
MAZAK QT 300
16” .O.D x 42” Long
MAZAK (Manual) 40” dia. x 10’-0” Long

 

Production Backup CNC Mills
MAZAK H630 31” x 35 x 31” with 4 AXIS
Mazak H630
31” x 35” x 31”
MAZAK VTC 300C 30” x 60” with 4 AXIS
MAZAK VTC 300C
30” x 60” Table

 

Manual Lathes 5 Lathes up to 42” x 20 ft.

Water Jet
7 ft. x 12 ft. table; 6” thick

Quality System & Workmanship Standards

  • ISO 9001:2015 certified
  • NQA-1 Certified Auditor on staff
  • Experienced in DOE Nuclear documentation
  • Temperature controlled quality lab with Brown & Sharpe Micro-Excel CMM